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Flying Probe System from Itochu helps Enhance
Customer Service Levels for a Leading E M S company. May 2006 | posted by D
Claxton
Launched last year at Nepcon, the Takaya APT
9411 system series continues to be a hit with EMS and CEM companies.
One recent installation, for CTS Electronics Manufacturing Solutions
(EMS) in Scotland (a global EMS provider and part of the CTS
Corporation) demonstrates the APT-9411’s speed, accuracy and
flexibility in product development scenarios.
With its headquarters in Moorpark, California, CTS EMS supports
customers with full turnkey manufacturing and support services,
including backplanes, printed circuit board assemblies and system
integration, plus test engineering, supply chain management and global
logistics. The EMS group operates eight locations in North America,
Europe and Asia and focuses on a small number of core strategic
markets: medical, defence, aerospace, industrial equipment, networking
communications, wireless infrastructure and data storage. With
published 2005 revenues of more than $360million, CTS EMS is one of
the largest tier two EMS Providers in the world and top-20 overall.
CTS EMS has long been established in the UK. Originally operating as
Fabritek, building core memory modules for the defence industry, CTS
has been operating in Scotland since 1966. CTS Corporation acquired
Fabritek in the early 1980s and as market requirements changed, the
company entered the back plane sector in the late 1980s, and the
business model continued to evolve to the full range of turnkey EMS
services that are provided today. In 2005, CTS acquired niche EMS
provider SMTEK International, providing additional capabilities in
medical and defence sectors. The business employs over 200 people in
the UK and approximately 1,500 worldwide.
CTS’ test engineering manager said: “The Takaya Apt-9411 flying probe
system from Itochu provides CTS with the latest flying probe
technology in the market. The system enhances the current CTS test
strategy and capability providing the flexibility to meet customer
demands. The Takaya APT 9411 provides CTS UK with a compatible system
which is operated through-out the CTS EMS facilities.”
The company’s global director of quality and engineering, Jim McNeil,
added: "The ability to support quick-turn prototyping is core to CTS'
business. The importance of reducing customer lead-times and improving
time-to-market is a key differentiation for an EMS Provider. The
APT-9411 Flying Probe Test from Takaya, with its greater levels of
speed and accuracy, underpins CTS' commitment to providing the highest
levels of service to customers from the very earliest stages of
product development."
Itochu’s business manager for the Takaya range, Graham South, said:
“The development of the APT 9411 has certainly given us an edge both
technically and commercially. The combination of enhanced speed and
accuracy and greater flexibility in terms of optional upgrades and the
ability of the APT 9411 to be used as either a stand-alone or in-line
system has been well received in the market-place.”
With improved performance in both speed and accuracy, the APT-9411
exemplifies the continuing programme of technical development at
Itochu. Positioning resolution on the X & Y axes has been enhanced
from 2.5gm to an even more precise 1.25gm allowing the testing of
increasingly smaller components on more densely packed boards. There
are two IC opens on the top-side plus two IC opens in the bottom-side
kit. For faster visual inspection, a second camera can be mounted on
top and, with the addition of the optional bottom-side kit, a third
camera can be mounted below.
Featuring up to four probes on the top-side, the APT-9411 also comes
with two probes on the bottom-side, providing up to six probes. Such
development makes the test cycle faster, improves test coverage and
provides proofing against future test requirements. An increased fly
height of 40mm, from 35mm previously, permits the testing of an even
greater variety of boards. A further feature of the Takaya system is
the ability to connect to boundary scan, important when testing boards
incorporating grid array packages such as BGA, micro-BGA, chip scale
packages and direct chip attach components, as well as to extra power
supplies and instruments for digital or limited functional testing.
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